A warehouse project may budget rental income per m² or pallet position very carefully, yet leave blank the revenue from the work that takes place inside the warehouse: lifting, loading and unloading, packing, labeling, sorting, counting and inventory management. Ignoring them leaves the business case without a revenue source; adding them up carelessly inflates the IRR. The key is to link each service to volume, direct costs and the floor area it requires.
Each revenue item must have a transaction unit
Warehouse rent can be charged per area or per pallet-month. Handling fees are charged per movement or pallet; loading and unloading per ton, package or order; labeling and packing per product. A single blanket percentage of storage rent cannot stand in for all of them. A separate table is needed listing the unit, average volume, peak months, contract unit price and the share of services customers actually buy.
Where on the site layout does the revenue arise?
A labeling line needs working space, power points, an inspection table, storage for materials and a route out for finished goods. Sorting services increase movements through the dock and need a buffer zone. Loading and unloading require checking the number of doors, waiting truck positions and crossings between people and equipment. If the budget records service revenue but the drawings show only racking, that revenue has nowhere to happen.
Don't double-count capacity
It is reasonable for a pallet to sit on a rack and also count as a handling transaction; but a single truck arrival cannot be booked as two independent receipts if the contract pays only once. Likewise, floor area set aside for value-added processing is no longer storage area that can be leased at full rate. The model must show the trade-off: adding service area reduces pallet storage, in return for a higher gross margin if volumes are sufficient.
Cash flow should separate gross revenue from direct costs
Handling and loading/unloading carry costs for labor, electricity, equipment maintenance, materials or subcontractors. Revenue is not net cash flow. Model revenue, direct costs, capacity limits and the timing of additional equipment purchases separately. Then test the scenario where customers only rent space without using services, and the scenario where peak volume exceeds dock capacity. This is how to check whether a commercial promise is actually backed by the built facility.
What deliverables should the project owner require? A matrix of "service → unit of measure → volume → equipment/labor → area/dock → revenue and costs". When this matrix matches the drawings and the expected contracts, the logistics budget sheet becomes a useful sensitivity-testing tool instead of an attractive-looking IRR table.
Try it now with your project
Pallets, import/export/day → warehouse, dock, forklift, land.
Capital estimate & investment returns →Investment capital, rental cash flow, IRR, NPV, borrowing, taxes and payback period.
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